Specification & New Build

Pet Doors for Builders, Architects & Property Developers

Pet-Tek InternationalSpecify at ScaleEst. 1999
Pet-Tek International — Since 1999 · For the specification & construction market · 7 min read

Pet access is far easier to design in than to bolt on later. Drilling a round hole into a finished, toughened glass door on site isn't an option — the glass has to be cut before it's toughened — so the cheapest, cleanest way to give a home pet access is to specify it at design stage. This guide is for the people who make those calls: builders, architects, joinery and window manufacturers, and developers fitting out multiple homes. It covers how Catwalk® and Dogwalk® doors go into both glass and solid doors, which model suits which opening, and how volume supply works.

Key takeaways:
  • For glass, the pet-door hole is a single round cut-out core-drilled before the glass is toughened — so it has to be specified into the glass order, not left to site.
  • For timber, composite, PVC or metal doors, the wood-fitting range installs on site into panels from 5–52mm — no factory pre-cut needed.
  • Pet-Tek supplies in volume with spec sheets and OEM options, so a developer can standardise one detail across a whole project.

Design it in, don't retrofit it


Retrofitting pet access to a completed home is where the cost and the callbacks come from. A homeowner who wants a cat or dog door in a double-glazed slider after handover is looking at a whole new sealed unit, because you can't cut toughened glass once it's made. Specify the cut-out up front and that problem disappears: the panel is drilled, then toughened, then delivered ready to fit. On a development where the same door detail repeats across dozens of homes, designing it in once is far cheaper than fielding retrofit requests one at a time.

Glass doors: the round cut-out


Every Pet-Tek glass-fitting door uses a single round cut-out rather than a rectangular one. A round hole spreads stress evenly around its edge with no corners for cracks to start from, so the glass is less likely to fail during drilling or over time, it's quicker to core-drill than to make multiple cuts, and it's simpler for a glass manufacturer to pre-cut and toughen for a double-glazed unit. That last point is the one that matters at spec stage — it's what makes designing a pet door into double glazing straightforward. The reasoning is covered in more depth in why glaziers prefer the round cut-out.

Spec note — cut before toughening: a round cut-out has to be core-drilled before the glass is toughened. Toughened and double-glazed panels can't be cut on site. Put the pet-door cut-out on the glass order so the panel is drilled, toughened, and (for double glazing) sealed around the hole, then delivered ready for the door to fit.

Timber, composite & PVC doors


Where the opening is a solid door — timber, composite, PVC or metal — the wood-fitting range installs on site with no factory pre-cut. It suits panels from 5mm up to 52mm depending on the model, including tunnel versions that self-line a thicker door so there's no separate tunnel to cut. That flexibility makes it easy to standardise one supplier across a project even when the door types vary from build to build.

Which model for which opening


A quick reference for matching the opening and the pet to the right model and cut-out:

Opening & petModelRound cut-outFits
Glass, catOriginal glass cat door (G-CDC / G-CDW)245mmglass 3–10mm
Glass, large cat / toy dogMaxi Pet Door (G-SDD)267mmup to 28mm (double glazing)
Glass, medium dogIntermediate dog door (G-IDD)320mmup to 32mm (double glazing)
Glass, large dogStandard dog door (G-DD)385mmup to 32mm (double glazing)
Solid door, catWood-fitting cat door (W-CD range)panels 11–52mm
Solid door, dogWood-fitting dog door (W-SDD / W-DD)panels 5–52mm

Not sure which tier a particular pet needs? The door finder maps pet size and installation type to the exact model, which is handy to hand a client rather than guessing at flap sizes.

"On a development, designing one pet-door detail in at the glass order is far cheaper than answering retrofit requests home by home after handover."

Volume supply, spec sheets & OEM


Pet-Tek supplies the construction and joinery trade directly, in the quantities a project needs, with the spec information to get the detail right first time — model dimensions, cut-out sizes and glass or panel ranges. For a developer standardising across a scheme, OEM and white-label options are available so the door can carry your own branding or packaging. If you're speccing repeat volume, it's worth talking to the team early so the cut-out sizes are locked into your glazing and joinery packages from the start.

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Working with your glazier or joiner


On the glass side, your glazier orders the panel with the round cut-out pre-drilled to the model's size, then the door clamps to the glass — no silicone-and-hope, and no cutting on site. On the solid-door side, your joiner or installer fits the wood-fitting door into the panel in the usual way. Either way the pet door is a specified component with a known cut-out, not an afterthought someone has to improvise around. Give the glazier or joiner the model and cut-out from the table above and the rest is routine.

Frequently Asked Questions

Yes. The round cut-out is core-drilled into the glass before it is toughened, then the double-glazed unit is made and sealed around the hole. This has to be specified on the glass order — a finished, sealed double-glazed panel cannot be cut on site. The result is a factory-made unit that arrives ready for the pet door to fit.
Yes. Toughened glass cannot be cut or drilled afterwards without shattering it, so the round cut-out must be made before toughening. That is why pet access is far easier to design in at the glass-order stage than to retrofit into finished glass.
The glass cat door uses a 245mm cut-out, the Maxi Pet Door 267mm, the intermediate dog door 320mm, and the standard dog door 385mm. Give your glazier the model and cut-out size and they order the panel pre-drilled to suit.
Yes. The wood-fitting range fits solid doors — timber, composite, PVC and metal — with panels from 5mm to 52mm depending on the model, including tunnel versions for thicker doors. These install on site with no factory pre-cut, so they suit projects with a mix of door types.
Yes. Pet-Tek supplies the construction and joinery trade directly in project quantities, with spec sheets and OEM or white-label options for developers standardising a detail across a scheme. Talk to the team early so cut-out sizes are built into your glazing and joinery packages. Contact [email protected], or [email protected] for Australian projects.
A round hole spreads stress evenly around its edge with no corners to concentrate it, so the glass is less likely to crack during drilling or over time. It is also faster to core-drill and simpler for a glass manufacturer to pre-cut and toughen for double glazing. See our guide on why glaziers prefer the round cut-out for the detail.

Specify Pet-Tek on your next project

Spec sheets, cut-out sizes and volume supply from a New Zealand pet door company designing pet doors since 1999 — 100,000+ doors a year worldwide.

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